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1600 Brittmoore Rd Houston, TX 77043, USA
1600 Brittmoore Rd Houston, TX 77043, USA
180 Strathmoor Drive Sherwood Park, AB T8H 2B7

Reciprocating Compressor Valve Failure

Failed Valve

FEM analysis of the valve

LocationFrance
ApplicationLNG Terminal
Compressor TypeReciprocating compressor – 2 stg.
ServiceMethane compression
Power1133 kW
Disch. Pressure82.5 bara

Challenge

Unexpected compressor shutdown

  • Cross-head pin failure
  • Crank-mechanism lubrication oil polluted by metal particles
  • Delivery valves failures (cracked guard)

Solution

  • Visual and metallographic inspection
  • Stress and fatigue simulation by means of FEM Analysis
  • Assessed sudden overpressure caused by liquid slug ingestion

Result

Piping routing and draining procedures modified to prevent further failures